It's ALL about the controls.
To have a coil last past the industry standard of 7 to 8 years..
it must have a flow switch instead of a pressure switch..
Because of unloader failures, It is too easy for the fire to be stuck on,
allowing the catastrophic failure/ coil blow-out.
The combination of a FLOW actuated unloader, and a Flow switch fuel solenoid control
makes the MOST reliable heater coils. Make sense !??
About the difference between vertical and horizontal coils and rain..
Verticals need the rain shield to keep soot from being rinsed down onto the electrode assembly,
so you have to do a tune-up every 12 months for sure.
It only takes 15 minutes, so no big deal.
E-mail me for free info on adjustments.
Horizontal coils are the ones that rust from the out-side in..
moisture that gets trapped around the bottom of the coil, in the insulation blanket holding the moisture
up against the coil. Keeping them protected from rain solves the problem here too.
I've seen the verticals and horizontals last 12 to 15 years persistently,
but ONLY with the right contols. It's ALL about the controls.
When you need to choose between Vertical 'n Horizontal..
choose the vertical for a small footprint, and easier serviceability.
and choose a horizontal for low profile..
especially for parking garages (to not set off sprinklers).
Because of our experience with long-term reliability in our heaters..
flow switches, redundant pressure controls, redundant temp controls, etc,
we've been able to see more of the longer-term issues the coils develop,
and I can't sigh-off here 'til I adress FoxSweeping's comment,
about the coils tha blow flames out the stack "mysteriously"..
We order our coils special in a particular way..
If we build all these expensive controls to inhibit the coil "blow-out", but the flame-deflector-plate
over the center of the coil erodes away, all the heat (and flame) blows right out of the stack,
instead of transferring heat to the water, like it's supposed to.
We ONLY buy coils with stainless shells,
and we have the maker double the deflector-plate oin the burner chamber-center for longer-term-rliability.
This combination WORKS.
The true path to strength, is the elimination of weakness.
Now, go back to those coil images, and look at the center baffle-plate.
Nuf Said?